EV Powertrain Outlook: Integrated Chillers, Water Pumps & Valves for Range Optimization & Safety
公開 2026/04/03 12:05
最終更新 -
Global Leading Market Research Publisher QYResearch announces the release of its latest report "Thermal Management Integrated Modules (TMIM) for EVs - Global Market Share and Ranking, Overall Sales and Demand Forecast 2026-2032". Based on current situation and impact historical analysis (2021-2025) and forecast calculations (2026-2032), this report provides a comprehensive analysis of the global Thermal Management Integrated Modules (TMIM) for EVs market, including market size, share, demand, industry development status, and forecasts for the next few years.

For electric vehicle manufacturers and thermal management engineers, the complexity of managing battery, powertrain, and cabin temperatures—while maximizing range and ensuring safety—has driven the shift from decentralized components to integrated thermal management systems. The global Thermal Management Integrated Modules (TMIM) for EVs market addresses this need through core components that integrate water-cooled condensers, battery chillers, electronic water pumps, electronic water valves, refrigerant channels, water tanks, liquid accumulators, and gas-liquid separators into a single module. These integrated solutions achieve more precise temperature control, better heat distribution, reduced weight, and lower costs—ultimately improving vehicle performance and battery safety.

The global market for Thermal Management Integrated Modules (TMIM) for EVs was estimated to be worth US$ 2499 million in 2025 and is projected to reach US$ 6132 million, growing at a CAGR of 13.9% from 2026 to 2032. In 2024, global production reached approximately 5,523.15 K units, with an average global market price of around US$ 274 per unit. This robust growth reflects accelerating EV adoption worldwide.

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Integrated Thermal Control for Battery Safety & Range
As the automotive industry moves toward electrification and intelligent driving, the complexity of vehicle energy management is increasing, and the requirements for vehicle energy management systems are also increasing. To more effectively meet the needs of future electric vehicles, integrated thermal management systems have become a clear trend. The advantage of integration is that the product is more compact, which can simplify the vehicle's space layout, reduce piping layout, reduce costs, and reduce volume and weight. The thermal management integrated module is the core component of integrated thermal management in electric vehicles. By integrating components such as the water-cooled condenser, battery chiller, electronic water pump, electronic water valve, refrigerant integrated channel, water tank and water channel, liquid accumulator, gas-liquid separator, etc. (customized according to different user needs) into a single module, it achieves more precise temperature control and better heat distribution, ultimately improving vehicle performance.

BEVs rely far more heavily on precise temperature control than traditional vehicles. PHEVs require complex heat source management, further driving integrated solution adoption. Intelligent heat pump systems for high-end models and low-cost liquid cooling solutions for economy cars both require TMIM.

Industry Segmentation: Module Types & Vehicle Platforms
The Thermal Management Integrated Modules market is segmented by integration scope and EV type:

Refrigerant Integrated Module: Focuses on refrigerant-side components for heat pump and air conditioning systems.

Coolant Integrated Module: Focuses on coolant-side components for battery and powertrain cooling.

Comprehensive Integrated Module: Combines both refrigerant and coolant circuits for full-system integration.

Application Segments
BEV (Battery Electric Vehicle): Pure electric vehicles where battery thermal management is critical for safety, charging speed, and range.

PHEV (Plug-in Hybrid Electric Vehicle): Complex heat source management for both engine and battery systems.

Market Drivers & Technology Trends
By 2024, global electric vehicle sales reached 17 million units, up approximately 25% year-on-year, accounting for over 20% of the global auto market for the first time. In Q1 2025, global EV sales increased 35% year-on-year. China continues to lead, with EV sales exceeding 11 million units in 2024 (nearly half of new car sales). In Q1 2025, China's NEV production and sales reached 3.182 million and 3.075 million units, up 50.4% and 47.1% respectively, with NEV sales accounting for 41.2% of new car sales.

Core upstream components include electronic control components (electronic water valves, water pumps, expansion valves), mechanical components (heat exchangers, manifolds, gas-liquid separators), and controllers. Major suppliers include Denso, Valeo, MAHLE, Bosch, Sanhua, Yinlun, and Ningbo Tuopu Group. Downstream customers include Tesla, BYD, NIO, Li Auto, and Xpeng.

Regional Market Dynamics
Currently, the global TMIM market is primarily dominated by Chinese manufacturers (Sanhua, Ningbo Tuopu Group, Yinlun). European manufacturers (Mahle, Valeo, Marelli) have recently increased efforts, changing the competitive landscape. China has attracted many emerging players to the TMIM field, with many obtaining OEM project contracts expected to achieve mass production within 1-2 years.

Competitive Landscape
Key players include Mahle GmbH, Valeo, Hanon Systems, HYUNDAI WIA, Denso Corporation, Marelli, Sanhua, Ningbo Tuopu Group, Yinlun, Songz Automobile Air Conditioning, Changzhou Tenglong Auto Parts, Jiangsu Chaoli Electric Manufacture, Xiezhong International Thermal Management System, Huayu Automotive Systems, Mande Electronics, Feilong Automotive Parts, United Automotive Electronic System, Shanghai Highly, Shanghai Dachuang Automotive Technology, Yuxin Automotive Thermal Management Technologies, Tianjin Pengling Group, Yapp Automotive Systems, PXI AUTO COMPONENTS, Longquan Xiazhi Thermal Management System, and Hangzhou Lingdong Automotive Thermal Management Technology.

Market Segmentation
The Thermal Management Integrated Modules (TMIM) for EVs market is segmented as below:

By Company

Mahle GmbH

Valeo

Hanon Systems

HYUNDAI WIA

Denso Corporation

Marelli

Sanhua

Ningbo Tuopu Group

Yinlun

Songz Automobile Air Conditioning

Changzhou Tenglong Auto Parts

Jiangsu Chaoli Electric Manufacture

Xiezhong International Thermal Management System

Huayu Automotive Systems

Mande Electronics

Feilong Automotive Parts

United Automotive Electronic System

Shanghai Highly

Shanghai Dachuang Automotive Technology

Yuxin Automotive Thermal Management Technologies

Tianjin Pengling Group

Yapp Automotive Systems

PXI AUTO COMPONENTS

Longquan Xiazhi Thermal Management System

Hangzhou Lingdong Automotive Thermal Management Technology

Segment by Type

Refrigerant Integrated Module

Coolant Integrated Module

Comprehensive Integrated Module

Segment by Application

BEV

PHEV

Exclusive Industry Outlook
Looking ahead, the convergence of thermal management integrated modules with heat pump optimization, waste heat recovery, and vehicle-to-grid (V2G) thermal requirements represents a transformative growth opportunity. Development of 800V-compatible TMIM components will support fast-charging infrastructure. Integration of predictive thermal management using AI and route data will optimize energy consumption. Additionally, the expansion of global EV production beyond China will create new regional supply chains. The ability to offer thermal management integrated modules that combine performance, weight savings, and cost efficiency—supported by OEM engineering collaboration and scalable manufacturing—will define competitive differentiation.

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